Foundry &
Casting Capability
Casting Capability
- Annual casting capacity: 18000 MT PA
- Casting weight range: 100 Kg to 2500 Kg
- Metallurgy / iron grades: FG200, FG250, FG300, SG 400/12, SG 400/18, SG 400/18 LT, SG 500/7, SG 600/10, SG 700/2
- Melting infrastructure: Induction furnace – 1.5T * 1, 2 T * 1
- Molding process: No Bake Furan Process
- Pattern shop: Pattern Making Outsourced and Pattern Maintenance Inside
Machining Capability
- Machine inventory: 50+ Precision CNC Machines includes VMC, HMC, TC, Turn mill Inhouse, 60+ machines outsource reserved
- Tolerance capability: 10 to 20 micron accuracy
- Special capabilities: 4th axis, Turn Mill, Polygon turning
Secondary &
Finishing Processes
Finishing Processes
- Surface treatment: QQS has NABT Level 3 certified inspectors and a fully equipped coating shop (Grit blasting, metalizing and painting), which will be fully operational from October 2026 onwards.
- Assembly: Subassembly and critical and full assembly
Quality
Infrastructure
Infrastructure
- Certifications: ISO 9001, ISO 14001, ISO 45001
- Metrology / testing lab: Make – Zeiss; Model – Spectrum; Size – 1000x1600x600mm; Program – Calypso. Make – Hexagon; Model – Brown & Sharp; Size – 500x1000x700mm; Program – PCDMIS, Spectrometer, hardness tester, UTM, Micro Image Analyser, Sand Testing Equipment
- Casting integrity testing: UT testing equipment USM 100 (make Waygate technologies GE), Magnetic crack detector bench type-VC 4000, ELCTRO magnetic yoke, Magnetic crack detector (Prod-6000 amps), PT testing facility in our premises along with ISO 9712 certified inspectors
- In-process controls: Process are controlled as per the control plan and the same has validating by periodic audit, periodic Sand testing, In process Audit, Item Wise process Control (SIC – App)
Scale & Workforce
Foundry
-
Built-up area:
Total Area – 244747.3 Sq ft/5.61 acres
Building area – 111221.12 Sq ft/2.55 acres
Vacant Land – 133526.18 Sq ft/3.06 acres - Workforce: Contractors – 264 | Staff – 74
- Shift pattern: Contractors – Double Shift – 24 Days
- Staffs – Triple Shift – 24 Days
- Annual production capacity: 10000 MT
Machine Shop One
- Built-up area: 22,750 Sq.ft of built up area
- Workforce: Total work force 140, Engineers 23, Skilled operator 50, QC Staff 18, Manager & Support staff – 49
- Shift pattern: Triple Shift & 6 Days working in a week
Machine Shop Two
- Built-up area: 35,000 Sq.ft of built up area
- Workforce: Total work force 209, Engineers 52, Skilled operator 90, QC Staff 44, Manager & Support staff – 23
- Shift pattern: Triple Shift & 6 Days working in a week
EXPORT MARKETS SERVED
- Oil and Gas – Surface
- Wind
- Oil and Gas – Subsea
- MECHANICAL SEALS AND SUPPORT SYSTEMS
- Germany
- United States
- United Arab Emirates
- DEUTSCHLAND
COUNTRIES SERVED
- United Kingdom
- Singapore
- Slovenia
- Spain
- Brazil
- Hong Kong
- Poland
- Malaysia
- Saudi Arabia
- Norway
- Mexico
- Colombia
- Netherlands
EXPORT PACKAGING:
Export-grade HEAT TREATED wooden coating with suitable corrosion protection and moisture-resistant packing to ensure safe handling and protection during long ocean transit.
PORTS SERVED:
| Country | Nearest / Typical Export Port | Typical Ocean Transit Time* |
|---|---|---|
| Germany / Deutschland | Chennai / Tuticorin → Hamburg | 26–36 days |
| United States | Chennai / Tuticorin → New York / Los Angeles | 25–40 days |
| United Arab Emirates | Chennai / Tuticorin → Jebel Ali | 6–14 days |
| United Kingdom | Chennai / Tuticorin → Felixstowe / London Gateway | 26–35 days |
| Singapore | Chennai → Singapore | 8–14 days |
| Slovenia | Chennai / Tuticorin → Koper | 30–40 days |
| Spain | Chennai / Tuticorin → Barcelona / Valencia | 30–42 days |
| Brazil | Chennai / Tuticorin → Santos | 35–50 days |
| Hong Kong | Chennai → Hong Kong | 10–16 days |
| Poland | Chennai / Tuticorin → Hamburg / Gdynia | 30–42 days |
| Malaysia | Chennai → Port Klang | 9–14 days |
| Saudi Arabia | Chennai / Tuticorin → Jeddah / Dammam | 12–18 days |
| Norway | Chennai / Tuticorin → Oslo / Gothenburg | 32–45 days |
| Mexico | Chennai / Tuticorin → Manzanillo | 35–50 days |
| Colombia | Chennai / Tuticorin → Cartagena | 35–50 days |
| Netherlands | Chennai / Tuticorin → Rotterdam | 25–35 days |
EXPORT SHARE – 80%
R&D & Engineering Support
Foundry
- Reverse engineering: No
- CAD/CAM software: Yes (Solidworks)
- New product development: Simple Castings – 2 Weeks
- Medium Castings – 4 Weeks : Complex Castings – 6-8 Weeks
- Tool room / die-making: No
Machine Shop One
- Reverse engineering: Yes
- CAD/CAM software: Solidworks, Auto CAD, Balloon drawing software and Master CAM
- New product development: 4 to 8 Weeks based on the product profiles
- Tool room / die-making: Outsourced
Machine Shop Two
- Reverse engineering: Yes
- CAD/CAM software: Solidworks, Auto CAD, Balloon drawing software and Master CAM
- New product development: 4 to 8 Weeks based on the product profiles
Machine Shop One
Machine Shop Two
